Payment & Shipping Terms:
|Product Name:||CO2 Laser Cladding Equipment||Rotating Speed:||0.5 - 15 Rpm|
|Platform Size(mm):||7000 * 1200 * 350||Max. Chuck Diameter:||Four Claw Φ630/center Height 800mm|
|Standard:||CE/TUV/ISO9001||Location Accuracy:||±0.1 Mm / 300 Mm|
|Graphic Format Supported:||BMP, DWG, DXF,etc||After-sales Service Provided:||Engineers Available To Service Machinery Overseas|
CO2 laser mining machinery cladding complete sets of equipment for shearer and boring machine picks, hydraulic support stainless
Laser cladding technology is an advanced surface modification technology with a wide range of applications. The purpose of the invention is to form a functional layer with high hardness, wear resistance, corrosion resistance, thermal barrier and the like on the surface of the base material so as to achieve the purpose of surface modification or repair. Compared with surfacing, spraying, electroplating and vapor deposition, the laser Cladding has the advantages of small dilution, compact structure, good cohesion between coating and matrix, suitable for cladding materials with many changes in grain size and content, so the prospect of laser cladding technology used in remanufacturing of mining machinery is very broad.
The product is composed with TFL-6K/10K laser source, specific 60000 calories water chiller, CNC processing machine tool, auto powder delivery machine, optical path system and CNC control system.
|Laser source||TFL-6K/10K laser source/ semi-Laser source conductor laser source|
|Optical system||Fly optical path, Light path diameterφ70|
|Manual type swing bald,Turning Angle±60°manual adjustment|
|CNC machine tools|
|model||2 M||2.5 M||3.5 M|
|Working area (mm)||2000*600*500||2500*1000*5000||3500*1000*500|
|X, Y, Z axle working speed||0 - 5000 m/min|
|Location accuracy||±0.1 mm / 300 mm|
|Relocation accuracy||±0.05 mm|
|Horizontal rotating table|
|Max. chuck diameter|
Three claw Φ500/center
Four claw Φ630/center
Four claw Φ630/center
|Rotating speed||0.5 - 15 rpm||0.05 - 5 rpm||0.05 - 5 rpm|
|Platform size(mm)||3860 * 1450 * 280||5560 * 1000 * 280||7000 * 1200 * 350|
|Max. Length of workpiece||2500 mm||3500 mm||4000 mm|
|Max. Diameter of workpiece||Φ 800||Φ 1350||Φ 1500|
|Max. Weight of workpiece||5 T||10 T||15 T|
|Control system||Siemens Siemens 828D AC servo motor|
High loss, mining machinery look forward to technological innovation
At present, our country is already a big producer of mining machinery, a big consumer country and a big importer. Mining machinery is used in mining mine construction, mining, mine lifting transport, crushing, grinding, screening, coal washing, mineral processing, roasting and other equipment collectively. The large amount of surface area, and the use of harsh conditions, parts surface wear, abrasion and scratches serious, according to statistics, about 1/3 ~ 1/2 of the world's energy is consumed in the friction due to friction caused by wear and tear Failure accounted for 70% -80% of equipment damage, the annual loss of hundreds of billions of dollars. Especially in high-speed, high temperature, high pressure and other conditions of work parts, often because of its surface wear and tear caused by scrap parts, leading to equipment out of service.
In addition, mining machinery is characterized by bulky, expensive, handling difficulties, and maintenance workload, so the equipment due to wear and tear to stop the operation, it will cause huge economic losses. If the improvement of wear-resistant materials to improve component machining accuracy, improve the reliability of the structure of the equipment will be able to postpone the period of wear and tear equipment. Therefore, it is imperative to carry out the remanufacturing or upgrading and processing of mining machinery.
Anti-wear, laser cladding technology came into being
In order to solve the problem of serious wear and corrosion of mining machinery parts, laser cladding technology came into being. The technology is a highly cost-effective new technology that produces high-performance alloy surfaces on inexpensive metal substrates without compromising the substrate properties, reducing costs while conserving valuable rare metals.
Wuhan Hans Goldensky Laser System Co., Ltd. launched 10000 watt CO2 laser mining machinery coating complete sets of equipment is the laser as a heat source, with different Tim material in the cladding of the substrate material placed on the selected coating material, after the laser Irradiation so that a thin layer with the substrate surface while melting, and rapid solidification to form a very low dilution, with the substrate material to form a metallurgical surface coating, thereby significantly improving the substrate surface wear resistance, corrosion resistance, heat resistance Oxidation ability and electrical characteristics of the process.